“Stick Rate” is a term often used to describe the ability of a change to a process to remain in place over time. There is no more evident and frustrating example of this than when companies attempt to implement a 5S program. Anyone in the manufacturing sector that has experienced a 5S program rollout will…
Many companies that are looking to start a Continuous Improvement program know that they need to drive improvement but are unsure of where to start.
Many companies that are looking to start a Continuous Improvement program know that they need to drive improvement but are unsure of where to start.
Overview A CBS client manufactures machined assemblies in the aerospace and defense industry. The receiving function was creating a significant bottleneck in the operation and causing delays at multiple points in the production process. The solution required input from several functions and needed to overcome multiple process challenges to be effective and sustainable. CBS recommended…
It is common for organizations to run into the everyday routines with the same problems affecting production, processes, or services, and learn to cope and live with them for months or even years. Ever ask yourself how your organization got there in the first place? Even more important, is there a way out of this…
Overview An executive, having previous success with Competitive Business Solutions (CBS), once again engaged our team to provide support for a repair shipyard. Before our arrival, a corporate team had conducted a large Root Cause Corrective Action (RCCA) event in response to the site’s poor performance of contracted repairs. This was evidenced by significant cost…
Toyota and Danaher are just a couple of companies that are held up as examples of world-class operating systems and best-in-class lean organizations. While there is much to learn from these companies, I contend business can learn as much by benchmarking good sports teams. In fact, most average sports teams have exceeded some of the…
SOLUTION AREA: Operational Excellence, Program and Project Management, Leadership and Change Management, Supply Chain, Acquisitions and Integration
There is no shortage of advice on how to solve a problem. However, for anyone in a position of responsibility—from a CEO to a floor supervisor—the real challenge becomes which problem to solve first.
SOLUTION AREA: Operational Excellence, Program and Project Management
Life is full of examples where people have confused confidence with competence. Too often in business and industry, the consequences can be long lasting.
SOLUTION AREA: Operational Excellence, Program and Project Management
I am often asked to tour factories and provide opinions regarding the overall productivity and state of operations. Being a student of Lean principles and having a background in industrial engineering, I can quickly analyze and perform the detailed work to calculate answers.
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