Services
Lean Manufacturing Consulting
Improve flow, cut changeovers, and ship on time—every day.
Proven Expertise in Driving Lean Manufacturing
With decades on the plant floor, we’ve helped teams remove waste, balance flow, and build standard work that sticks. Our lean manufacturing consultants work shoulder-to-shoulder with operators and leaders to stabilize processes and lift performance that lasts. The result: faster flow, less WIP, better quality, and predictable delivery.
Empowering Your Business with Tailored, Results-Driven Solutions
We combine proven Lean methods with your mix and variability to design the simplest system that works—and that your team owns.
How We Get Results
Find
Fix
Sustain
What We Deliver
Operating system
Daily Management System (KPIs/visual boards; tiered huddles & escalation)
Goal deployment (strategy → daily work)
Lean standard work & flow
Value Stream Mapping; TAKT / Flow / Pull
Standard work library; SMED (quick changeover)
Quality & problem solving
A3 / PDCA coaching; loss analysis; visual controls
Kaizen events (as needed)
Rollout & governance
90-day rollout with milestones, owners, checkpoints
Review cadence, sustain audits, skills matrix & cross-training
Lean Manufacturing Consulting Case Studies
Precision assembly (HMLV)
Situation
Throughput constrained by frequent changeovers
Action
SMED events, standard work, visual management
Results
Changeover −32%, Throughput +12%, OTIF +6 pts
Complex assembly line
Situation
Low OEE and recurring quality issues
Action
Loss analysis, A3 coaching, first-piece verification
Results
OEE +7 pts, Scrap −15%, Rework −10%
Avionics supplier
Situation
Micro-stops and unstable delivery
Action
Daily management boards, escalation path, line balance
Results
Micro-stops −20%, OEE +8 pts, OTIF +6 pts
Frequently Asked Questions
No. We build daily routines so Lean becomes how work runs—not a side project.
Most sites see measurable improvement in 8–12 weeks on a pilot area.
Usually not. We prioritize simple, visible controls the team can own.
Lean Manufacturing Consulting Insights
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Operational Turnaround Strategies: Transforming Underperforming Assets into Value Drivers
Imagine walking into a once-thriving company now teetering on the brink of failure. Desks are empty, morale is low, and the future looks uncertain.…
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A Symphony of Success: Linking KPIs to Strategy in Manufacturing
As a strategic planning expert, I’ve seen firsthand how the right KPIs can help manufacturing companies achieve their goals. When KPIs are aligned with…
Related Services
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Continuous Improvement Consulting
Aerospace & Defense Consulting
Private Equity Consulting
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The Lean Playbook
Phases, roles, and milestones to make daily improvement stick.
